India's demand for the injection and blow molding market has been on a continuous upward trend, and in the coming years, we will see plenty more opportunities. One major factor driving this trend can be considered to be the EV revolution. Since the underlying principle in EV says that the lesser the weight of the vehicle better the performance, there will be scope for a lot of metal parts to be converted to plastic.
As an injection & blow tool and component manufacturing expert, Pune Polymers was established in 1991 under the leadership of Sanjay Gupta. A journey that started with the goal of manufacturing plastic molded components for the two-wheeler OEM Bajaj Auto Ltd has grown multifold. The group has diversified into five manufacturing units serving a clientele in the automotive, defense, electrical, electronics, telecommunications, and power tool industries.
"We founded this company in 1991. At that time getting the vendor code of any automotive OEM was fairly easy. You could be a vendor for Bajaj or Tata even if you were supplying a single part to them. As the years moved on, many OEMs started vendor rationalizing. It was a tedious process but by the end of it, we were amongst the only four vendors for Bajaj supplying injection molded components.
Today, we have five manufacturing facilities, four in Pune & one in Aurangabad. And we are servicing clients like Bajaj, Tata Motors, Mahindra & Mahindra, Piaggio Vehicles, Kawasaki, BARC,
DRDO, Bharat Forge, Honeywell, Stanley Black & Decker, and many more Tier 1 MNCs", explained Sanjay Gupta, Managing Director Pune Polymers.
Providing Plastic And Polymer Worldwide
Pune Polymers provide solutions for all plastic molding, with in-house manufacturing capabilities for injection and blow molded components for multiple industries. They are a one-stop solution for all engineering plastics products and provide services like product designing, prototype manufacturing, and end product. The company is a full-service supplier, offering services from product design to mass production. With a team of knowledgeable engineers, vast industry knowledge of the plastic domain, and well-installed machinery, Pune Polymers can present solutions to the growing necessities of plastic industries.
"There is a variety of nearly 500 products that Pune Polymers is manufacturing & supplying monthly. We assure the best quality products are delivered to the customer by a strong internal quality system which consists of routine checks at the start, middle, and end of production. We also have firewall stations for the functionally critical parts which are required to pass 100 percent inspection as well as surprise audits by internal auditors to ascertain that the system is not compromised; meanwhile implementing the lessons learned from similar category products to ensure that past mistakes are not repeated", added Sanjay Gupta.
Furthermore, the growing competitive market demands cost, quality, deliveries, and timelines. To meet the customer's expectations, the company has introduced digitalization. They have connected all machines on IoT, where they live track production and get organized reports of the areas of improvement. Also, to ensure the optimum performance of the company's molding and to meet the desired requirements of the clients, the company has opted for the finest raw materials and used the most updated techniques in the production processes.
Pune Polymers is a One-stop solution for All engineering plastics Products
Hence, Pune Polymers is no more a component-level manufacturer. They can now offer turn-key solutions for the complete product. Additionally, the company is acquiring expertise in the electronics industry, which could add significant value to the customers once clubbed with the molding services. The company's vision is to leverage its position as one of the leading automotive component manufacturers and suppliers to increase its customer base further. To achieve this, the company intends to work closely with its existing customer requirements.
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