In the past few years, due to the stiff competition between food and cotton farming, man-made fibre is increasingly getting more attention and there is a massive increase in production with each passing year. Recycled man-made fibre is getting more and more acceptance as customers want to be associated with environmentally friendly products.
At the same time, customers are also equating recycled fibre with virgin fibre and want the same specifications. In India, getting recycled man-made fibre for customers is not a big task as most of the market players have adopted it well.
Nirmal Fibres manufactures recycled fibres, that are equivalent to virgin fibres with minimum impact on the environment. The company manufactures Polyester Staple Fibre (PSF), Polypropylene Staple Fibre (PPSF), Polypropylene (PP) Spun bond Non-Woven Fabric and PVC/PU Coated Synthetic Leather.
Nirmal Fibres is a world leader in the dope dyed segment and is a supplier to many automobile OEMs in India and across the globe. The company has an excellent team of professionals who perform research and development for colour development and is capable to match any shade given to them.
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Nirmal Fibres produces fibres ranging from 1.5Den to 70Den catering non-woven carpet, headliners, geotextiles and yarn makers. “Nirmal Fibres is a zero liquid discharge company and is always committed to implementing best practices,” says Amit Jain, Director. The company was established in 1997 with its PSF/PPSF manufacturing facilities with collaboration from South Korea and China. The company offers a variety of solutions under one roof and hence customers get a one-stop shop as per their requirements. Nirmal Fibres is ISO 9001:2015, GRS 4.0, IATF 16949:2016, OEKO-TEX certified company. It produces its products under strict quality control with utmost importance to maintain the quality specification as per the requirements of the end-user.
The company manufactures Polypropylene Staple Fibres (PPSF) also known as virgin PPSF fibre at their new state-of-the-art plant at Gajraula, Uttar Pradesh. PPSF is used in Polypropylene air filters, water filters, and other industrial fabric. The Polypropylene Staple Fibres manufactured at Nirmal offers superior features due to its lowest specific gravity resulting in better relative coverage, high dimensional stability, with excellent recovery properties namely elasticity and resilience, low thermal conductivity, lowest static charge and inertness to chemicals. Since the company uses high-quality polypropylene resin to make fibres, the quality is perfectly suitable for filter applications. Nirmal Fibres is also one of the leading manufacturers of PVC/PU synthetic leather for which it uses the latest technology called Transfer Coating Process.
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The company has a manufacturing capacity of around six million meters in length per year. It is known to produce PVC coated leather fabric as per the requirement of customers, be it shade, embossing pattern and print with the fabric thick-ness between 0.6mm to 3mm. Also, Nirmal Fibres manufactures PU Foam Moulding where synthetic leather is vacuum moulded and filled with PU foam to make a composite seat, which is ultimately used in the making of tractors, scooters and bicycles seats.
As the fibre industry is becoming more consolidated, multiple products under one roof will help the industry to sustain itself. The company is planning to diverge into technical fibres along with value-added items in the coming future.