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Boeing 747 jet airline, the long-range widebody airliner of Boeing Commercial Airplanes, often known as ‘Jumbo jets,’ or ‘Queen of the Skies’ comprises around 30 lakh fasteners out of 60 lakh components. Fastener is one of the main hardware components used almost everywhere, right from a door hinge to automobiles to huge machinery. All things that require assembly will certainly have fasteners to affix them. What if unfortunately, a single fastener becomes loose or breaks down? It might affect the whole system leading to adverse consequences. Therefore, it is imperative to use the finest grade raw materials to manufacture fasteners. From crude nails to self-driving screws, it has been an interesting evolution to the current levels of standardization and quality the fasteners have today.
The Indian industrial fasteners market is expected to reach a value of Rs. 460 billion by 2023. Owing to its application in diverse sectors, a wide range of fasteners are manufactured in the Indian market. With help from the Indian government’s ‘Make in India’ initiative, the Indian manufacturing sector is expected to generate huge demand for the industrial fasteners market.
However, the fastener industry also faces a few challenges that hinder the growth of the market. Some of these include fluctuations in raw materials cost, higher wastage, improper line balancing, risk of higher inventory, higher lead time, raw material shortage, unstable market, and non-availability of skilled manpower. Therefore, clients in the fastener industry look for manufacturers who would help them overcome these challenges by offering high-quality fasteners at reasonable prices.
This is where Aurangabad-based Bolzen & Mutter comes into the picture. The company meets the aforementioned expectations of clients by delivering highquality fastener products on time at reasonable prices. Boltzen & Mutter manufactures special fasteners, nuts, bolts, and precision-turned components. The company uses advanced machines for manufacturing processes. Other products manufactured by the firm include screws, washers, inserts, and rivets.
Sophisticated technology
“The offered assortment is done by our skilled team of professionals in compliance with the international quality standards using the finest grade raw material and sophisticated technology owing to our advanced machine used in the manufacturing process,” says Hemant Mirkhelkar, MD & CEO, Bolzen & Mutter.
As a leading supplier of screw, fasteners, bolts, and nuts in the automobile, electronic & electrical sectors, the company ensures that all products manufactured meet the ISO/TS 16949:2009 standards for quality management systems from TUV India.
Research & development to offer best-in-class products
The company’s value-additions are a significant factor that makes it unique from the other players. Bolzen & Mutter conducts a lot of Research & development activities with an aim to offer best-in-class products to customers. Furthermore, when clients request for quick delivery of products within a certain time limit, the company tries to accomplish it by not only increasing the manpower resources but also working overnight to manufacture and deliver the products within the given time frame.
Imported Machines & In-house Development Team
Bolzen & Mutter possesses specially imported machines that help in manufacturing world-class products. Also, the company’s in-house development team develops and manufactures tools, which helps in delivering products ontime to its clients. These are some of the other factors that differentiate it from the other players in this landscape.
Innovative & Customer-Centric
Client satisfaction is the main focus and ultimate goal of Bolzen & Mutter. The company achieves it by manufacturing and supplying excellent quality and flawless products that meet the customers’
requirements. In addition to these, Bolzen & Mutter’s quality policy, competitive price structure, and on-time deliveries help the company to meet customer satisfaction. The company’s vision is to consistently strive to achieve profitable growth through customer delight, innovation, quality, and commitment towards the environment and its stakeholders.
The Journey
Established in the year 2017 in Aurangabad, Bolzen & Mutter began its journey as a manufacturer of special fasteners, special bolts, and various types of nuts in all automobile, electronic and electrical sectors. The products offered by the company are highly appreciated by clients for their durability, accuracy, finishing, minimum maintenance, hassle-free functionality, and robust construction. The offered range is available in various sizes, patterns, designs, and dimensions. Having good exposure in Dish tv fastener kits has helped the company to tap into other markets and obtain other prospective customers that include Airtel, tata sky, sun tv, and others. Emboldened by the success, Bolzen & Mutter decided to expand its fastener business and moved into a bigger shed of an area of 25000 sq. ft in Waluj.
“We decided to establish 'Bolzen & Mutter India' in October 2017 and commenced commercial activities in January 2018. Based on our short- and medium-term business plan, we were approved a term loan by one of the leading banks in the country. However, the delayed disbursement of loan resulted in cascading delay on procurement of machinery and order delivery which adversely impacted our first year’s performance,” explains Hemant.
“After having the infrastructure in place, we aggressively pursued business development in automobile & ancillary sector around the regions of Aurangabad, Pune, and Nashik. Owing to the persistent efforts of our team, we successfully grabbed orders from numerous clients that include Varroc Engineering Limited, Rucha Engineering Pvt Ltd, Minda Corporation, Daebu Auto, Seat India Pvt Ltd, BGLin Ltd, Prabha engineering Pvt Ltd, TKE components Pvt Ltd (CAHORS GROUP) and many more in Automobile. Airtel, Sun Tv, Tata sky, dish tv and D2H in electronics, and PME Auto Electrical Private Limited in Solar as the company is exporting worldwide giving us opportunity to explore the Global market, are few of our valuable clients,” adds Hemant.
We Have Qualified Vda 6.3 Audit For Volkswagon Through Rucha Engineering Pvt Ltd And Is One Of The Major Milestones Achived By Bolzan And This Will Give Upper Edge For Getting Business Worldwide.
The offered assortment is done by our skilled team of professionals in compliance with the international quality standards using the finest grade raw material and sophisticated technology owing to our advanced machine used in the manufacturing process
Despite a well-documented as well as accepted slow down in the Auto industry and considering business inquiries in hand, the company is achieving a revenue of Rs 1.5 crore per month in Bolzen & Mutter. Considering the new development and orders in hand Bolzen is setting a target of 2.25 crore per month for the year 2022-2023.
Bolzen is very ambitious plan for Going Public by 2024- 2025. Goverment new SME IPO POLICY is very liberal and attractive and Bolzen wants to try his future with this.
Success mantra
Bolzen & Mutter offers high-quality products at a local level. The high-quality products, hard work, and dedication of the company coupled with its desire to lead the market have always facilitated Bolzen and Mutter to achieve the desired success. Other factors such as the location of the company, availability of raw materials, labor and logistic arrangement, long term relations with major auto ancillary industries in the Aurangabad region are the key highlights of the success of Bolzen & Mutter.
Moving ahead, the company plans to increase its manufacturing capacity in the coming years and introduce new value-additions to the market. Furthermore, Bolzen & Mutter is also mulling the idea of going public in the near future.
The Rise of an Entrepreneur
Hemant Mirkhelkar is a seasoned professional with over 32 years of post-qualification experience in senior management positions for 15 years in corporations of repute such as Garware Polyester Ltd, TTK Healthcare Ltd & Varroc Engineering Pvt Ltd. Hemant is a Postgraduate in Human Resource Management & Graduate in Science & Mathematics. In the second phase of his professional journey, Hemant turned entrepreneur and started his own business in manufacturing healthcare products and has a proven track record of successfully running medium-scale businesses.
He has been associated with Chaitanya Industries for the last nine years and has led this business as CEO. Chaitanya Industries is into manufacturing and selling of Industrial and Automobile Fasteners. Over the last nine years, he has acquired domain knowledge in the chosen segment.
“Our vision is to become a trusted name in the engineering and automobile fasteners and components domain. We want to become the most preferred supplier of engineering & automobile fasteners and components worldwide,” concludes Hemant.
Another Director Sunil Autepatil is associated with Mirkhelkar since 1992. He has started his carrier as subordinate with him while he was in Garware Polyster but seeing his ability to grasp the given task, has tempted Mirkhelkar to give him more and more responsibility. He just only have a basic education, but the way he has grabbed technical knowledge which is phenomime.
Right from selection of machine, installation and commissioning has been handled by him and now single handedly taking for operation and development.
Handling of blue-collar people is tough task but his ability to handle very smoothly has given added advantage to growth of the company.
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