India’s metal finishing market is witnessing robust growth, propelled by burgeoning sectors such as automotive, electronics, and renewable energy. The automobile industry remains a key driver, further boosted by government initiatives like the scrap page policy and production linked incentives. Electric vehicles and hybrid alternatives are accelerating demand, while the electronics and solar sectors are benefiting from rising per capita income and favorable government subsidies. However, environmental compliance challenges and the obsolescence of traditional coating methods in export markets are pressing concerns for manufacturers, necessitating advanced, sustainable solutions. A Nashik-based company has emerged to counter these challenges, named Resicorre Coatings.
Resicorre Coatings is a licensed applicator of MAGNI coatings, specializing in advanced zinc-aluminum flake coating solutions. With automation driven precision, eco-friendly processes, and a commitment to global standards, the company is committed to quality, environmental compliance, and customer-centric innovation. It employs a completely chrome-free chemistry, which is ROHS and REACH-compliant. “In every stage, from pre-processing to the main coating process, we avoid the use of hazardous materials, prioritizing the safety of employees and minimizing environmental impact”, says Ashlesh Walke, Co-Founder & Director, Resicorre Coatings. Even during baking, where exhausts are
generated, emissions are meticulously controlled within permissible limits, maintaining compliance with orange zone standards rather than the more concerning red zone levels.
Amalgamating Innovation and Reliability
The company began operations with a fully automated production line equipped with one of the highest capacity machines in the industry. This state-of-the-art technology provides a distinct advantage, enabling the company to create customized coating recipes tailored to specific material specifications and client requirements. These predefined recipes ensure consistent quality while significantly reducing rejection rates and the need for rework.
The predefined recipes undergo rigorous testing cycles to standardize parameters that meet client specifications, such as thickness and coating durability. Once programmed, these standardized parameters leave little room for error, maintaining low rejection ratios and minimizing production disruptions. The automated system also ensures precise cycle times and consistent per-cycle weight, enabling the company to deliver high-quality output while maintaining production efficiency.
Delivering Quality Consistently
A defining strength of the company is its unwavering focus on quality and on time delivery, a hallmark ingrained in its operational DNA. Deriving from years of experience of Ashlesh in the defense sector, the company has mastered the art of precision and durability, essential for industries demanding longevity and reliability. For example, clients from the automotive sector rely on just-in time deliveries to keep their production lines moving without disruption, a requirement Resicorre Coatings consistently fulfills.
The company’s fully automated systems play a crucial role in achieving these high standards. Every detail of the production process, from materials used to the parameters of specific projects, is meticulously recorded. This ensures that clients can access historical data even years later, underscoring its transparency and accountability. In addition, customer feedback is taken seriously, with structured reviews and continuous process improvements implemented as needed.
Resicorre Coatings is set to revolutionize its quality management with a digital app offering customers real-time access to material status and a complaint register for streamlined issue resolution. Alongside this, the company is expanding its production capacity from 180 to 350 tons per month by adding machinery, space, and infrastructure. Diversification efforts include exploring new markets such as railways, defense, and marine, with advanced discussions and audits underway. The company also plans to develop specialized solutions for oil, gas, and electronics, aiming to replace imports with localized innovation. By aligning its capabilities with industry trends and customer needs, Resicorre Coatings is addressing immediate market demands and positioning itself as one of the key players in India’s industrial growth story.
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