The industrial fan market is trending towards sustainable, eco-friendly products and integrating advanced technology to enhance quality and efficiency. In response, Texconn Solutions has become a leading manufacturer of energy-saving equipments. They specialize in industrial fans made with special metallurgy to optimize energy use in various applications, including finishing machines, humidification plants, and waste collection systems. Having conducted energy audits for over 420 spinning mills and 300 engineering industries, Texconn Solutions continually supports the industry's move toward sustainability and technological advancement.
Texconn Soutions, started its journey 22 years ago as energy and cost auditors for the textile with his parent company (Poweron Projects), iron furnace, and engineering industries. In 2021, inspired by the team's innovative lateral thinking, the company entered the manufacturing of energy-saving equipment. After extensive research and development, they began serving the spinning industry to reduce power.
Comprehensive Energy Solutions
Texconn Solutions offers a comprehensive range of services, including energy conservation, energy efficiency, and energy-saving equipment. The company manufactures and installs centrifugal fans, axial flow fans, and textile energysaving products to optimize power consumption across various industries.
"Customers often approach us with challenges related to outdated, energyintensive fans that significantly increase operational costs.
Many initially hesitate to replace these heavy production fans due to the upfront costs. However, we demonstrates that their advanced fans can reduce power consumption and provide a payback period of just 4-5 months, making the investment highly cost-effective. After implementing Texconn's solutions, customers consistently report satisfaction with the significant energy savings and swift return on investment", shares Ramesh Babu, CEO of Texconn Solutions.
Among Texconn's specialized products, axial flow fans stand out due to their high efficiency and versatility across numerous industries. Clients prefer these fans because they deliver high-volume airflow at same static pressure with lesser energy, making them ideal for various industrial applications, especially in textile mills and spinning facilities. The centrifugal fans, on the other hand, provide steady pressure with low volume, catering to different operational needs.
Texconn stands out for its innovative approach, unique designs, & robust commitment to energy conservation
Texconn Solutions has so far installed a total of 1,300 fans, thereby saving 120 MWh of energy. Moreover, the quality of industrial fans is critical, as they are significant purchases for many users. One of the most crucial quality parameters Texconn uses is the fan blade, which features an aerodynamic design and a nylon base. By modifying the material and design of the blade, the product can decrease power consumption while still providing a higher volume. To stay relevant in the market, the company continuously improves its fan designs through various innovations.
These include changing the number of blades (ranging from four to eight) and adjusting the leaf tip sizes. A design of aero foil blades can save 20–35 percent of the power consumption of the existing impeller without any performance deviation. Regarding environmental considerations, the company predominantly uses nylonbased materials and high-pressure die-casting aluminum, avoiding highpollution materials like gallium or gravity castings. They also utilize energyefficient thermostats to minimize carbon emissions, ensuring manufacturing processes are environmentally friendly.
Finally, the company differentiates itself in the industrial fan market through cutting-edge technology and unique designs. The company prioritizes energy conservation, educating customers about reducing energy usage. Unlike competitors who emphasize product features, company’s primary goal is promoting sustainability. The company plans to expand its product range and enter new markets within the next two years and aims to enhance its natural flow product line and improve the efficiency of centrifugal fans used in textile mills. The research and development team is continuously working to reduce energy consumption in industrial fans, targeting significant market growth in this segment.