The evolving landscape of manufacturing reflects the ongoing progress in pneumatics, where advancements in infrastructure aim at cost savings and productivity enhancements. Embracing sensor integration and improved sealing mechanisms, pneumatic systems now boast heightened efficiency, aligning with the demands of Industry 4.0 for intelligent factory automation. This transition promises reduced downtime and predictive maintenance capa- bilities.
However, challenges persist for customers, ranging from product reliability to compatibility issues and responsive technical support. Mercury Pneumatics is a well-known company Headquartered in Mumbai, Maharashtra that manufactures high quality pneumatic products. With over four decades of pioneering solutions and personalized customer service, the company stands ready to address contemporary challenges while ensuring seamless integration and optimal performance.
From humble beginnings, Mercury Pneumatics swiftly gained prominence with its groundbreaking 'T' ring design Spool Valves, challenging multinational competitors. Expanding its horizons, the firm introduced Hydro-Pneumatic Presses and Pumps, emerging as a market leader with over 25,000 systems operational across India. Responding to market demands, it diversified its offerings to include Pneumatic Cylinders in 1996, adhering to ISO standards.
Empowering Productivity through Comprehensive Solutions
Mercury Pneumatics offers a diverse range of pneumatic products, encompassing Solenoid Spool and Poppet valves, manual valves, Pneumatic Cylinders, Air preparation units, Push type fittings among others. Its product line also features flow control and energy saving valves, safety check valves complemented by Coiled Hoses, Tube Cutters, and Blow Guns, these solutions cater to diverse industrial needs, facilitating automation and machinery operations. “This company manufactures, supplies and sells these pneumatic systems to meet various needs in the industrial sector where there is need for pneumatic systems for automation and machinery”, says Nitin Somani of Skyline Distributors.
Mercury Pneumatics has always stood out in the market for their hydropneumatic cylinders, presses and other Pneumatic products only due to its technical focus. The firm’s sales team possesses deep technical expertise, offering tailored solutions rather than mere components. Prioritizing understanding customer needs, they provide bespoke pneumatic products ensuring precision and long-term cost savings. The company engages customers through direct interactions facilitated by a team of technically proficient sales engineers and technical associates.
Moreover, their extensive after-sales service network ensures customer satisfaction by guaranteeing spares for all products, even discontinued ones, thus prolonging the lifecycle of their offerings. Mercury Pneumatics remains competitive by employing a multi-faceted approach by integrating cost saving techniques not only in manufacturing but by redesigning and upgrading products to save cost too. For example, to reduce cost of a critical Valve – Regulator assembly used in presses, Mercury integrated the function of 2 valves and a regulator into a single valve. This innovative approach helped in reducing the product size by 40 percent which in turn helped reduce the cost of the end product.
"With a dedicated in-house R&D team overseen by experienced leadership, the company swiftly implements changes and upgrades. Additionally, introducing a minimum of 10 new products annually ensures integration of the latest advancements, while collaborations with leading suppliers enable access to cutting-edge technology, enhancing product quality and competitiveness", shares Dieter Rasquinha, Director. The firm exceeds industry standards, including ISO benchmarks for Pneumatic Cylinders, through continuous R&D and stringent quality control. Innovation drives product line improvements, complemented by comprehensive ERP systems for real-time monitoring and proactive issue resolution, ensuring consistent reliability and timely delivery.
With a forward-looking vision, Mercury Pneumatics aims for sustained growth, targeting a thirty percent annual increment over the next three years. This includes expanding its product range, venturing into new markets, diversifying its portfolio, and optimizing costs. With a relentless focus on quality, customer satisfaction, and technological advancement, the company continues to redefine standards and drive progress in the field of pneumatics.