India is currently the world's secondlargest crude steel producer. In 2022, crude steel and finished steel production experienced a magical surge. The domestic availability of raw materials such as iron ore and lowcost labor has fueled growth in the Indian steel sector. As a result, this industry has encountered tremendous growth and has been an abundant contributor to India’s manufacturing output. This industry has continuously strived to adapt new automation in its programmability to strengthen the productivity of the pertinent market. In response to this significant advancement, the Shimoga-based company is now offering a variety of high-density metal alloys of standard quality to almost 18 countries across the world including China.
Malnad Alloy Castings Pvt Ltd is a well-known name in the production of alloy steels and nickel base alloycastings This company functions with the strong motto of providing superior quality customized products to the needs of the clients. Valve components, Hydraulic components, pump components, Defense and general engineering components are all manufactured by the company.
The standardized process used to create a variety of metal alloys distinguishes this company in both manufacturing and production. Melting, molding, fettling, heat treatment, machine shop, and testing facility are among the prominent processes. The systemized approach to its operation and the incorporation of sophisticated machinery for tailor-made products have earned the trust of not only the Indian market but also of international markets. The company has been certified for ISO 9001; ISO 14001; ISO 45001; IBR; PED; AD Merkblatt; NORSOK. The company is consistently backing Export Excellence Awards by Govt of KARNATAKA; FKCCI; IIF for last 6 years.
In recent years metal alloys have got a huge demand and subsequently, this demand needs modern techniques to tackle it. Speaking more about this company Managing Director and founder Y.V Madhukar Jois says, “The primary way to meet the expectation of clients is to provide high-quality products with timely delivery. Since raw material prices constantly fluctuate in the Indian market and its respective higher markets we work on shortterm orders with utmost commitment to quality. Price fluctuation impacts every dimension of production right from the labor tasks to production cost. Thus we strive to maintain the quality throughout than the quantity”.
Prateek M Jois, Executive Director
Adoption of New Technologies Boost Productivity
Malnad Alloy Castings is one of the very few companies to adopt cuttingedge technologies in its operations and production. Alongside rigorous training sessions are conducted to use machinery effectively. This practice of continuous adoption of new technologies has boosted the productivity of the company invariably. This technology-friendly firm strives to maintain maximum accuracy and quality in its products with the help of cutting-edge technologies.
Our customized products never fail to satisfy customer requirements
Malnad Alloy Castings is a conglomeration of young minds and experienced hands that creates a conducive environment for them to work to their full potential. Numerous changes have been made to the overall functionalities of the firm's operations, which is indirectly assisting in breaking down barriers and entering a new market. The next step in the development process is to obtain API 20-A; ISO 50001 approval. Installation of a Thermal Reclamation Plant for 100% foundry sand reclamation is been in practice since 5 years now which is the best example for the technology implementation at Malnad. This would strengthen the company's future production and development efforts. With these project plans, Malnad Alloy is positioning itself to be the alloy market leader with global standards. The company has also implemented MAGMA Simulation Software for validation of gating and rigging; MINITAB for statistical analysis; Energy Management software; Air managers which are all the modern technologies available in the industrial sector.
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