A well-defined automation strategy is vital in achieving quality & quantity benchmarks, owing to the increasing demands for efficiency by sugar manufacturers. This, in turn, calls for better and more efficient plants, flexibility, and environmental protection. For everything to work together effectively, the industry constantly needs to innovate and upgrade on essential factors such as process controls systems, automation, and communication, electrical and drive technology as well as information technology. A substantial emphasis is laid on reliable and dependable operation in all circumstances through adopting automation.
Leveraging automation strategies Jaywant Sugars Ltd. (JSL) is an emerging agribusiness & bio-energy corporation, established in the district of Satara. JSL is a result of a compelling vision to emerge as the most efficient sugar processor and to drive an inspiring business model. Satara district is under perinneal irrigation all throughout the year and thus stands to be a desired location for factory-wide setup. Jaywant Sugars has an abundant supply of sugarcane that amplifies the high production capacities.
On the social level, it is networked with many farmers which has also improved their standard of living through profitable bargains. The machinery at Jaywant Sugars fully runs on automation that ensures uniformity in the process, thus enhancing the quality of sugar. Jaywant Sugars’ sugar has much demand in the Middle East being of premium quality, halal certification, ISO: 45000 certifications, and FSSAI certification. The company delivers 130 percent efficiency through advanced technology for the best quality sugar.
Jaywant Sugars produces white crystal fine sugar of M&S grade with a double sulphation process where clarified sugar cane juice is treated and mixed with sulphur dioxide and the outcome is known as sulphured syrup. The syrup is then sent to a pan boiling for the crystallization process and then the final free-flow sugar crystal forms. Sulphured syrup is an innovation that no other production facility has used in the entire world. Jaywant Sugars stands proud to be a pioneering innovator in the field that has upgraded the production process.
Integrated Processes Ensure Zero Wastage
Jaywant Sugars remains committed to sustainable business practices to deliver world-class quality to customers and nurture a global work culture by building of a financially strong, growthoriented company that creates value. “We prioritize client satisfaction with integrity, honesty, and confidentiality. Productivity and efficiency are complemented by the highest level of professionalism, punctuality, and discipline”, says Charudatta Deshpande, President, Jaywant Sugars. The distillery plant at Jaywant Sugars has a 40 KLPD Absolute Alcohol plant with Molecular Sieve Technology and a total production capacity of 120.0 Lakh Lit per annum. The manufactured ethanol is supplied to the Indian Government-recognized Petroleum companies for blending with petrol to be used as fuel. The distillery focuses on achieving Zero liquid discharge. Jaywant Sugars has also installed a sanitizer plant for the production of liquid hand sanitizers and the compositions received from WHO have an alcohol percentage of 80 percent, designed to sanitize to the fullest.
Focussing on Sustainable DevelopmentM
Jaywant Sugars has attained a crushing capacity of 5500 tonnes in the current phase and by 2025, it plans to crush 10 thousand tonnes of sugarcanes a day. There are certain Government compliances in the process to fulfill the plan. The company plans to expand the distillery and is amidst a CO2 trial for blending. Along with that, Jaywant Sugars has established a proper Environment Management Plan for environmental aspects with a proposed action plan for sustainable development.
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