The Indian cast iron and ductile iron castings industry is expected to grow significantly, guided by the China Plus 1 strategy, with a strong outlook for the next 10-20 years. These developments over the last five years saw automation using robotics and PLC-controlled systems, environmentally friendly induction furnaces, 3D-printed sand cores, improved simulation techniques, and NDT methods. Consequently, manufacturing processes are streamlined while sector capabilities are expanded through these inventions. However, global customers struggle with high prices relative to Chinese competitors, lack of world-class infrastructure, untrustworthy partners, transparency issues, quality concerns, and delayed deliveries, which lead to reluctance to choose Indian suppliers. Fitcast Founders & Engineers excels in producing high-quality cast iron and ductile iron castings for various industries. Leveraging advanced technologies and rigorous quality controls, the company delivers precision components and innovative solutions to meet global market demands.
Founded in 1999 with a modest turnover of under one crore, Fitcast Founders & Engineers began as a local player in the iron casting industry. Over the years, it has transformed into a powerhouse with a remarkable turnover of INR 130 crore, operating three state of-the-art plants in Ahmedabad and Gandhi Dham, Kutch. From its humble beginnings, the firm has expanded its reach across the globe,
exporting to countries like the USA, England, Scotland, Ireland, Portugal, Germany, and Malaysia. The company has cemented its position as a major player in Western India, boasting one of the largest facilities in the region, capable of producing iron castings ranging from 200 kg to 32 metric tons in a single piece. The firm emphasizes that businesses are built by empowering people, who in turn build the business. “Unlike many companies that focus solely on customers, Fitcast prioritizes its employees, ensuring they are satisfied, well-trained, and given opportunities to grow”, says Shruti Antoorkar.
Fitcast Founders & Engineers specializes in high-quality cast iron and ductile iron castings, offering precision and innovation in manufacturing
Innovative Solutions in Cast Iron Manufacturing
Fitcast Founders & Engineers' product line includes castings for machinery used in sectors such as plastic injection molding, pharmaceuticals, pumps and valves, material processing, mining, wind turbines, compressors, and machine tools. Additionally, the firm provides clients with one-stop solutions, integrating design, casting, machining, and quality assurance to ensure timely delivery and high performance.
Fitcast Founders & Engineers sets itself apart by ensuring top-notch product quality through stringent raw material checks, using advanced in-house laboratory equipment like spectrometers and impact testing machines. The company employs cutting-edge non-destructive testing techniques, such as magnetic particle inspection (MPI) and ultrasonic testing (UT),to maintain product integrity. Integrating modern automation, Fitcast uses a customized ERP system and in-house CNC machining for precise production. The firm’s commitment to sustainability shines through ecofriendly practices, including the use of modern induction furnaces with built-in safety features and a sand reclamation plant from the UK to reduce waste. The company emphasizes rigorous PPE adherence and regular industrial safety training and maintains calibrated cranes and equipment, ensuring high standards in work-at-height safety and overall safety protocols.
Fitcast Founders & Engineers aims to expand its operations through forward integration and renewable energy projects. The company plans to enhance its offerings by supplying larger castings and incorporating advanced machining capabilities. With a focus on Industry 4.0, the firm will invest in automation to further streamline production processes. The company plans to establish a solar captive plant, aligning with PM Narendra Modi's vision for greener industries.
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