The Indian aluminum die-casting market has been steadily expanding, fueled by the increasing demand for light weight, energy-efficient components. As industries strive to develop more sustainable and efficient products, aluminium’s key properties - such as corrosion resistance and light weight are becoming increasingly valuable.
Furthermore, recent shifts in global supply chain strategies, particularly the ‘China plus one’ approach, are encouraging manufacturers to diversify their sourcing. As a result, India is emerging as a critical player in the market.
However, this growth is not without challenges. Customers across various industries expect high-quality, reliable products with timely deliveries. Additionally, stringent environmental regulations imposed by both domestic and international authorities require companies to adopt cleaner and more sustainable production methods.
Amidst these market changes, Victory Precisions, located in Chakan, Pune – which has become a major industrial zone – is at the vanguard of these dynamics. As solution providers for aluminium castings and precision machining components, the company has made several efforts to address the challenges. By providing an all-in-one service, it offers quality products within the shortest time possible. The firm stands out by meeting the customers’ requirements in terms of providing critical components and maintaining quality consistency during the development phase.
“Leveraging advanced technologies, we ensure faster lead times for new product development, effectively addressing the market's critical needs for consistent quality and timely deliveries,” says Sagar Kaushik, Chairman & Managing Director, Victory Precisions.
One-Stop Solution
Another differentiator for Victory Precisions is that it offers full-service manufacturing solutions. In the past, for a manufacturer, it was necessary to find various suppliers for required segments of production such as die manufacturing, casting, machining, and assembly. This fragmentation often led to the problem of coordination, longer lead time as well as potential quality problems. Victory does this by coming up with an integrated solution.
Victory Precisions Pvt Ltd. provides a comprehensive solution that covers every aspect of manufacturing, from casting to final product delivery, including export assistance. Its advanced foundry complex features state-of-the-art gravity die casting, sand casting, and pressure die casting technologies. It also offers essential allied services, heat treatment, shot blasting, and a complete quality lab that consists of the spectrometer, Hot tensile strength calculator, Core gas determinator, Core hardness checker, Average fineness series, Universal tensile testing machine, Brinell hardness machine, Micro test sample preparation setup, stereo microscope in its casting facility.
In its precision machining division, it uses sophisticated equipment including Horizontal Machining Centers (HMC), Vertical Machining Centers (VMC), CNC machines, and a Coordinate Measuring Machine (CMM) lab. Its facility is further equipped with a Millipore setup and an Impregnation plant, ensuring the highest precision and quality.
To complete the manufacturing process, the company collaborates with trusted sub-suppliers for specialized services such as painting, powder coating, anodizing, silver plating, and black coating. This allows it to focus on its core expertise in aluminum casting and machining while providing its customers with a full range of high-quality solutions.
Additionally, they assist their customers with export logistics, ensuring that their products are delivered efficiently and in compliance with international standards. By offering comprehensive casting manufacturing, precision machining, allied services, and export support, they provide a seamless, one-stop solution that meets all of their customer's needs and ensure smooth production from design to final delivery.
Expertise in Critical & Complex Parts
At Victory Precisions, they specialize in producing critical and complex castings. With experience in over 350+ critical components, they consistently deliver high-quality parts to various industries. Their expertise includes manufacturing oil pans, manifolds, heat exchangers, connections, filter parts, conductors, and much more.
Their flexibility is a key strength. They have collabo-rated with sectors including engineering,
marine, rail, power, agriculture, and e-mobility. Each industry presents unique challenges and specific require-ments for components, and their ability to adapt has enabled them to meet these diverse needs effectively. This versatility underscores their commitment to delivering exceptional solutions tailored to the distinct demands of each sector.
Use of Advanced Software & Quality Assurance
At Victory Precisions, they utilize advanced software tools like Quick cast and Visiometa to run comprehensive simulations during the development phase of new products. By conducting 100 percent simulations, they proactively identify and resolve potential issues before production, ensuring a seamless casting process. This approach has already enabled them to achieve a remarkable 90 percent accuracy, significantly enhancing operational efficiency and product quality.
Furthermore, they have implemented two robust layers of inspection to uphold quality standards. First, their state-of-the art Coordinate Measuring Machine (CMM) lab and in-house Millipore setup provide precise measurement and thorough testing of the products where their dedicated team of 50 quality experts conducts rigorous internal inspections on every product, ensuring it meets stringent quality criteria.
Additionally, they engage in third-party inspections to further eliminate any potential variations, which has significantly reduced customer rejections and reinforced their commitment to excellence.
We specialize in producing critical and complex castings. With experience in over 350+ critical components we consistently deliver high-quality parts to various industries
Customer-Centric Approach
The company’s most fundamental belief system is its customer oriented mentality. The company’s operational philosophy – ‘Think like the client’ applies to all employees from the Junior levels to the top management. This approach enables the firm to establish long-term business relations with its clients by providing solutions to the problems faced in each project.
Commitment to Quality
Victory Precisions has developed a sound quality management system that ensures quality in all products. The company is certified under the ISO 9001 and IATF 16949 which ensures that it follows the standard quality of the product. It also plans to get certified for ISO 14001 concerning the environment and ISO 45001 on occupational health and safety. These certifications are evidence that the company is indeed committed to the production of high-quality products and at the same time striving to operate in an environmentally sustainable manner.
Sustaining such standards is made possible by the qualified internal quality team at Victory. It also has internal audit systems that check the efficiency of all the systems in the company frequently. Furthermore, it also uses third party agencies to add a level of checks so as to ensure that the products meet the necessary quality requirements as well as the client’s expectations.
Sustainability Initiatives
Environmental concerns are gradually being incorporated into the aluminum die-casting industry due to the stringent environmental standards. Victory Precisions has employed several measures to minimize its environ-mental impacts. It utilizes environment-friendly products and operations such as the use of natural gas in its production activities which has less emission than other fuels.
It also recycles some of the material like sand through reclamation and thereby cutting on the amount of material wasted. Also, for the production of electricity, solar panels have been installed by the company to provide renewable energy. At the moment, the company generates 1MW of solar energy and aims to increase its capacity to 2MW in the near future. Such steps are evidence of how the company approaches the subject of sustainable business development, focusing both on the environmental and operational aspects.
Workforce Expertise
At Victory Precisions, human resources are viewed as the driving force behind the company's success, functioning seamlessly like a well-coordinated system. Many employees have been with the company since its establishment in 1999, bringing extensive experience and continuity to the workforce. With 90 percent of the workforce consisting of engineers, Victory demonstrates a robust technical foundation, supported by a skilled team of metallurgists, engineers, and quality specialists. Alongside its technical teams, Victory's HR, finance and marketing departments work collabora- tively to drive business growth. Employee satisfaction is a top priority, with the company providing an environment that promotes productivity and efficiency.
Furthermore, the company is dedicated to cultivating a diverse workforce, with a strong emphasis on promoting gender balance and regional inclusivity. Victory also prioritizes employee development by addressing their training needs, and ensuring they stay updated on current market trends and advancements.
Vision for the Future: Expansion, Innovation, & Community Development
Victory Precisions is committed to achieving significant growth while making a positive societal impact. With an ambitious target of reaching a revenue of ₹500 crore, the company places a strong emphasis on sustainability in its operations.
To realize this vision, Victory Precisions is strategically targeting new sectors and fostering collaborations with Original Equipment Manufacturers (OEMs). The implementation of advanced automation technologies is a key component of this strategy, aimed at reducing manual labour and minimizing fatigue, thereby enhancing overall efficiency and productivity.
In addition, the company plans to introduce its own product line as part of its strategic expansion into new markets. This product launch will enhance its product portfolio and strengthen its market position.
Recognizing the importance of attracting top talent to support its growth trajectory, Victory Precisions is also dedicated to fostering a culture that encourages professional development. Furthermore, the company has embraced Corporate Social Responsibility (CSR) initiatives to support community development. By creating jobs and facilitating social and environmental programs, Victory Precisions aims to benefit the communities in which it operates while achieving its business objectives.
.jpg "Artificial Intelligence to Revolutionize Advanced Chip Design")
