Ductile and gray iron castings are renowned for their cost-effectiveness and manufacturing efficiency, making them a preferred choice for companies seeking efficient manufacturing solutions. Consequently, established in 2004, Sudisa Foundry has leveraged these avantages to become a prominent Player in the Eastern region. With superior engineering capabilities and unmatched quality, the foundry serves various industries, including automobiles, railways, agriculture and earthmovers. Over its 20 years journey, foundry has grown exponentially, driven by its commitment to delivering quality work and continuous improvement in products and services.
Due to its agile, customer-centric approach, continuous facility upgrades, and a motivated, youthful team under ethical management, Sudisa stands out in the automotive shipment sector. The foundry has unique capabilities, including advanced robotic machining centers and auto¬mated systems, which are unparalleled in eastern India. It also strategically maintains customer-specific warehouses to ensure just-in-time supply. Since its inception, Sudisa has expanded its foundry and machine shop operations significantly, with its revenue growing from Rs.100 crore in 2020–21 to Rs.360 crore in 2023–24, demonstrating substantial growth and market success.
Engineering Ingenuity
With a robust quality system that aligns with IATF 16949 standards, Sudisa Foundry addresses diverse industry requirements to sectors such as the automotive industry (including all types of axles, suspension, and engine & transmission components), railways and agriculture.
Well-equipped with advanced testing facilities and robust infrastructure, the foundry thoroughly understands each customer's unique needs offering a comprehensive range of products from raw castings to machined parts and assemblies. Their strong development team and capability to create additional facilities, such as a robotized machining section for high-demand products, ensure customer requirements.
"In the automotive sector, OEMs faces fluctuating market demands and experiences frequent introduction of new models, requiring rapid part development and cost reduction through value engineering. Foundry addresses these challenges with a robust development team and local warehouses for JIT supply, ensuring they meet immediate customer needs and maintain supply reliability in a competitive market", says Sumit Agarwal, Director.
Furthermore, Sudisa's client engagement process starts with capturing specific requirements and finalizing them through discussions. They manufacture parts based on customer designs, often suggesting cost-saving modifications. After finalizing costs and prices, they plan and invest in the necessary facilities, and then the manufacturing team creates a detailed process plan. Post-production, the customer quality team collects regular feedback and provides after-sales support, addressing any issues at the client's end.
"Our timely and efficient casting products have significantly impacted client operations. In one instance, we invested in additional facilities to meet a customer's high demand, which led to the customer's highest production year. In another case, we developed a personalized part within two months, resulting in substantial cost savings for the client and successfully meeting strict timing requirements for an army vehicle supplier, avoiding penalties", shares Sumit.
Sudisa Foundry's timely & efficient casting products have significantly impacted client operations
Crucially, Sudisa boasts a skilled, experienced and motivated workforce across various fields, including marketing, HR, finance, metallurgy, maintenance, and machining. Their expertise contributes to the foundry's growth, particularly in maintaining high-quality standards, improving processes through initiatives like kaizen, lean manufacturing, and TPM, and ensuring robust after-sales service.
In the future, the foundry aims to increase its casting and machining capacity by 100 percent within the next three years, expanding its market presence by attracting more export customers to balance fluctuating domestic demands. With plans to venture into the aluminum casting market and more focus on assemblies and sub-assemblies to enhance their position in the supply and value chains, the foundry is committed to corporate responsibility, as evidenced by its strong emphasis on ESG initiatives.
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