The industrial rubber manufacturing industry in India is experiencing a remarkable surge, driven by diverse sectors including construction, infrastructure, energy, and transportation, among others. Despite this rapid growth, the per capita consumption of rubber in India remains considerably lower than in developed nations, presenting immense room for expansion. Quality consciousness among consumers and businesses is on the rise, as discerning customers increasingly prioritize high-grade rubber products. Key drivers of this growth include government investments in infrastructure, substantial commitments from private enterprises, capital expenditures by major manufacturing companies, and international buyers seeking to diversify their supply sources away from China by considering India.
However, the industrial rubber manufacturing sector is not without its challenges. These challenges encompass fluctuations in raw material costs, adherence to stringent quality standards, and environmental concerns regarding rubber production processes. Navigating these challenges while capitalizing on the industry’s growth potential remains a pivotal focus for Saga Elastomer, a prominent custom industrial rubber manufacturing, ISO 9001:2015 accredited company. Founded in 2008-2009, the firm adopts a systematic operational approach layered with eco-conscious manufacturing practices to deliver high-quality, sustainably produced custom rubber products meeting its client’s diverse requirements in a timely fashion.
Manufacturing Excellence
Renowned for its excellence, Saga specializes in the manufacturing and distribution of premium custom extruded rubber products across a wide spectrum of industries. These encompass the architectural, civil engineering, thermal, electrical, solar, hydropower, rail, road, shipping, marine, mining, oil, gas, water distribution, and automotive sectors. Furthermore, Saga collaborates closely with key players in the construction of roads and bridges, as well as manufacturers of glass facades, curtain walls, structural glazing, doors, aluminum, uPVC windows, and more. Saga Elastomer boasts cutting-edge in-house manufacturing capabilities, a proof of its commitment to delivering excellence. Spanning across 2000 square meters of owned land, the company’s facilities are designed to address its customers’ diverse needs, from prototyping to large-scale production parts.
This holistic approach saves both time and resources, underlining Saga’s dedication to customer satisfaction. A core pillar of Saga’s strength is its compounding operations, a product of continuous refinement and precision. The state-of-the-art machinery lineup includes multiple mixing mills, kneaders, continuous vulcanizing lines, conventional extruders, autoclaves, boilers, and more. To ensure unparalleled quality, all products undergo rigorous quality checks throughout the manufacturing process, utilizing the latest testing instruments.
“Saga thrives to serve not as a mere service provider, but as a caring partner on our clients’ journey to success. When you choose Saga, you know all your demands will be fulfilled with utmost care, superior quality, precision, meeting your timelines and most importantly, maintaining transparency and communication. Our ability to ideate, design, and precisely manufacture the challenging products for various industries has been a path breaker for our clients”, shares Milind.
Saga Elastomer is a highly process oriented company operating from a sophisticated plant with latest machinery, equipment, testing facilities, an experienced and well-trained team, perfectly documented processes and traceable product tools and batches which form the very backbone of the company’s systems. Passion for precision is woven into the firm’s DNA along with an inclination for innovation.
Conducting business with humility is one of the firm’s core values which drive the team’s focus on ethical practices which Saga Elastomer is known for. Saga consistently upgrades its machinery to employ the latest manufacturing technologies, ensuring that its products remain at the forefront of the industry’s advancements. Furthermore, to maintain its superior quality standards, Saga directly sources high-grade raw materials from international suppliers. These virgin materials, combined with other meticulously selected ingredients, undergo computer-controlled processing to create precise formulations that meet the most rigorous quality and product precision requirements.
“Team Saga stands out for sourcing top-quality raw materials from trusted global manufacturers. Our diverse range of materials, including synthetic rubber, specialty additives like FH from Lanxess, and various polymers like EPDM, Silicone, Nitrile, Neoprene, and more, is carefully selected to meet specific product parameters and applications. We ensure the highest standards of abrasion resistance, tensile strength, hardness, elongation, ozone resistance, and more, providing our customers with exceptional end products”, further adds Milind.
Unique Approach for Sustainable Production
Sustainability is deeply ingrained in Team Saga’s mission, reflecting its devotion to eco-friendly manufacturing practices. The team goes to great lengths to ensure environmental responsibility, from employing recycled water to capturing and reusing carbon particles. Addressing the intricate challenge of carbon processing, which often results in fly loss and environmental pollution, Saga has implemented cutting-edge exhaust systems and high-end filters from PRAAN.
Moreover, Team Saga actively incorporates recycled carbon derived from the tire pyrolysis process, further reducing its ecological footprint. As part of its determination to promote environmental sustainability, Team Saga is gearing up for a transition to entirely solar energy in the coming months, demonstrating a holistic approach to eco-conscious operations. Implementing sustainability across operations, Saga prides itself on its remarkable ability to transform conceptual ideas into tangible realities, delivering significant benefits to its esteemed clientele. The customization of offerings not only allows the firm to cater to a diverse audience, but also prevents wastage, while also solidifying the firm’s position as a reliable partner.
An instance of this was when Saga was approached by an international customer seeking an intricate, 15-meter-long profile with over 50 percent polymer content. To fulfill this unique request, Saga adopted a distinct and resource-intensive manufacturing process called step molding, showcasing its zeal for innovation and exceeding expectations. Instances like this are almost routine for the company and highlight Saga’s remarkable customization capabilities, demonstrating the company’s prowess in crafting tailored solutions for a diverse range of applications. Saga’s commitment to innovation and the relentless pursuit of excellence underscore its position as a trailblazer in the industry.
Saga is driven by a vision to attain global recognition as the preferred partner for non-tire rubber products, offering high precision & consistent quality
Future Roadmap
“Team Saga strongly believes in the WIN WIN WIN philosophy – Win for customer, Win for the team, and Win for the company. As the dictionary says, the name Saga means ‘a long story of an involved and heroic achievements’. We, Team Saga too have come a long way in this journey of manufacturing and selling rubber products. The quality of life of all people associated with us (Internally and externally) and environment within which we work should keep improving each passing day-that is the prime motivator for Team Saga”, lastly adds Milind.
Saga is driven by a vision to attain global recognition as the preferred partner for non-tire rubber products. This unwavering commitment is reinforced by a clear mission and a strong adherence to the company’s core values. Saga’s history is punctuated by tales of success in developing niche products and retaining and attracting customers, even during challenging periods. These achievements have emboldened the company to make substantial investments in process and system enhancements. Moreover, Saga is dedicated to advancing research and development activities across materials, processes, and technologies.
As an ISO-certified company, Saga’s next milestone is achieving IATF certification, which demands rigorous quality processes and systems. In the short term, the company aims to manufacture high-value products that cater to discerning customers and enhance its own offerings. An initial stride in this direction is the production of flame-retardant profiles that conform to international standards, ensuring their suitability for various existing and future applications. Saga’s future roadmap is marked by a resolute commitment to excellence and continuous growth.
