Over the years, several technological advancements have contributed to the growth of the Indian construction industry. Pre-engineered or prefab buildings (PEBs) are among the solutions that have had a significant impact. PEBs entered the Indian construction scenario in the late 1990s and have since emerged as a strong alternative to conventional concrete construction. Having said that, the longevity and quality of the PEB infrastructure often takes the centre stage as a major point of concern. Meanwhile, timely delivery of projects is another challenge looming large in front of the industry today. Attaining quality within a comfortable price has been a roadblock for most of the service providers, but it’s not the case with Kaizen Steel Building Solutions.
Established in 1982, Kaizen Steel Building Solutions has grown by leaps and bounds, now being one of the most preferred companies in the nation. In its four decades of existence, Kaizen has gathered an all-round domain knowledge that has time and again proved to be a significant asset for its clients. Along with experience and undivided dedication towards quality, the other factors such as honest business approach and time bound delivery is highly cherished and appreciated by its clients. Owing to this, big entities such as — L&T, JWS, PVR cinemas, Polywell, Jaquar, and more, have been amongst its esteemed clients.
“Quality and ethics are the building blocks of Kaizen Steel Building Solutions. Thanks to the extraordinary vision of our founding members, Kaizen today is not a profit seeking but a customer focused entity. For us, customer satisfaction is the key for which we left no stones unturned", states Sanjeev Garg, Chairman at Kaizen Steel Building Solutions.
Quality as Top Priority
Developing a PEB infrastructure is often a long and complicated process that requires complete quality control and advanced monitoring. As a quality driven entity, Kaizen has put out stringent checkpoints that guarantees the quality of the infrastructure with no defect leakage.
The quality checks at Kaizen accounts on two possible grounds of - process control and product parameter check. With regard to process control, the Kaizen team has created a special set of processes that begin with the design of the entire project and continue through fabrication. When the project is further along, the team works with its customers to organize the construction of the structure and handover of the same. During the project lifecycle, each step is carefully tracked and scrutinized by the quality control team to guarantee optimum quality of project.
In the product parameter check, the products go through multiple checkpoints that starts with procurement of the raw materials; wherein the products are checked on the basis of visual appearance, dimension and also other specifications. Moreover, during the development and fabrication of PEB’s they are passed through — DPT test, dimensional tests, Non Destructive testing and visual testing. Lastly, in the final stage, the quality check team at Kaizen also conducts multiple tests like — paint test, visual test and final stage inspection.
“At Kaizen, each step is coated and covered with stringent PDCA (Plan-do-check-act) quality checks; that plays an effective role to control and ensure continuous improvement of processes & products. At Kaizen, we consider it as an effective tool which has improved our product & procedure for manufacturing it via continuous feedback from client and inter departments", states Garg.
State-of-the-art Manufacturing Facility
The state-of-the-art, 2,50,000 Sq.Ft., smart manufacturing unit of Kaizen is indispensable to produce the finest steel structure. Currently the manufacturing facility of the company is equipped with the most advanced and cutting edge machineries that includes CNC Plasma Cutting Machine, PTW Machine, Automatic Shot Blasting, Painting Room, Standing Seam Machine, Shearing Machine, Deck Sheet Machine, CNC Forming Machine, CNC Drilling Machine, Stud Welding, CNC Bending Machine and more.
“To develop the best-in-class pre-engineered building possible, we source all the machines, tools, and tackles from the finest supplier across the globe. We have a complete line of equipment to make built-up sections, cold-formed sections, and roll-formed steel", states Garg.
Along with an impeccable manufacturing facility, the management team of Kaizen has also carefully developed a proficient workforce. “Our workforce consists of numerous skilled engineers, technicians, management personnel and other technical and non technical workers who give us an added edge over others", adds Garg.
Moreover, the top management team of Kaizen consists of highly skilled professionals, holding degrees from Indian Institute of Technology (IIT). For example Shivank Garg, Co-chairman of Kaizen is a B.tech from IIT, kanpur, Whereas Er. Ajay Agarwal, the structural designing associate had obtained His B.tech From IIT Kanpur-1994.
Apart from them, the team also consists of extremely talented and skilled professionals like – Shivam S Garg, Co-chairman who holds B.tech degree from MAIT, DELHI. On the other hand, the design experts at Kaizen Dr. Sadanand Ojha, Er. Kingsuk Mitra and Er. Ajay Agarwal comes with extensive domain knowledge of more than two decades.
The Journey So Far
Kaizen started its journey in 1982, with its first manufacturing facility being set up in Haiderpur industrial area in Delhi. Having started its operations with steel fabrication, the company slowly spread its roots into multiple domains. It was in 2015, that Kaizen ventured into the field of Pre Engineered Buildings and laid the stone of Kaizen Steel Building Solutions. That being said, the company got two major boosts in the year 2017 and 2018 with the arrival of Shivank Garg and Shivam S. Garg. The two co-chairmans played a significant role in upgrading the overall internal production process.
With valuable guidance of the chairman, the company started its production activities in a 40,000 sqft Plant located in Mundka Industrial Area, Delhi; thereby attaining an annual capacity of 4000 MT. The company continued to thrive on its values and delivered 100 percent Customer satisfaction. Moreover, owing to its internal policies, business ethics and quality workmanship; Kaizen earned multiple repetitive orders and the 'KAIZEN' name started gaining popularity in the market.
The undivided attention towards quality and customer satisfaction, led the company towards an impeccable growth journey and in no time it planted the seeds for a 2,50,000 Sqft. large state of the Art facility equipped with the most advanced machineries from all over the world. “Dedication , unshaken commitment and sleepless nights of hundreds of KAIZEN FAMILY members fulfilled this dream in 2022. This facility is located in Sonepat, Haryana and boasts of annual capacity of 24000 MT", points Garg.
KAIZEN is now working to establish a company grip over the international market and has inaugurated its first international office in 2022 in RAK Economic Zone, Dubai, UAE with an aim to satisfy the PEB demands around the globe. The management team of the company inow looks forward to expanding into African Countries and Middle East.
Responsible Company Driven By Green Initiatives
With the globe pleading to attain net zero, the businesses and industries across the world have a major role to play. As a responsible company, Kaizen Steel Building Solutions is actively playing their role to gradually transform themselves into a green organization.
Thanks to the valuable direction delivered by the management team, Kaizen has been proactive in taking significant steps to protect the globe. Starting with the smartbuild units developed by the company, it now uses metal roof panels that have a high solar reflectance index (SRI). It reflects the major portion of sunlight resulting in less energy consumption.
Moreover, with unique designing skills, the PEB’s developed allows natural light to enter the building that can provide adequate illumination to every part of the building during the day; thereby saving electricity. Also, Kaizen Building enables the installation of electrical solar panels and solar water heaters on the rooftops helping customers in meeting their power requirement and results in less emission.
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