India is a major player in the worldwide foundry market. There has been a rapid surge for metal casting due to the rising demand across various industry verticals. Foundries are continuously investing in latest technology and equipment to meet India's expanding demand for metal castings. The Indian foundries have been evolving with the advancements in technologies which will enable lower power consumption, increased production efficiency, higher capacity utilization, and larger profit margins. This would encourage Indian foundries to invest in technology to increase their production capacity in order to meet the country's need for metal casting during the anticipated period.
Providing high performance services for multiple industries and technologies, Behari Lal Ispat Pvt. Ltd. (BLIPL) has carved a niche for itself as one of the leading Integrated Iron & Steel Foundries in India with automated, state-of-the-art production technology and a highly skilled workforce to maintain competitiveness and meet customer variable demands. The company is known in the market for products which are considerably superior, modern, dependable, and on time. Behari Lal Ispat is a specialized steel manufacturing company committed to satisfying its customers by constantly devising high-quality products that meet their specific needs.
The plant is fully integrated with all the facilities in-house incorporating cutting-edge equipment, including a fully digital Steel Melting Shop (SMS) with Vacuum Degassing (VD), Foundry, Heat treatment, and Machine Shop. BLIPL is dedicated to meeting the highest quality standards possible by utilizing cutting-edge infrastructure and technology. For instance, it has technologically advanced physical testing labs, chemical analysis labs, sand labs, and a strong R&D department. A team of trained and experienced engineers and technicians manages these testing facilities and laboratories.
“We cater to different custom based requirements from the market. We give special attention to innovative products. Some of the industries that we cater to are Mining, Infrastructure, Cement Plants, Sugar Plants, Wind Energy Projects, Rubber Mills, Water Dam Projects, Paper Mills, Automotive, Sponge Iron Plants, Hot and Cold Rolling Mills, Forging Hammers and many more”, says Dinesh Garg, Managing Director at BLIPL.
Metal Rolls
Behari Lal Ispat is engaged in manufacturing of Rolls for Rolling Mills in various grades, designed and customized so as to cater to customer’s needs.
Behari Lal Rolls has emerged as a strong performer when it comes to competence, efficiency, performance and deliverance, and has become one of the leading Rolls manufacturers in India.
The Rolls division is headed by a team of professionals and technical experts having an extensive experience of more than 25 years in the Rolls industry and are capable of handling even the most critical jobs. Currently we are manufacturing rolls and rings of up to 1200 mm in diameter and finish weight of 14 M.T.
Engineering Castings
BLIPL is engaged in manufacturing of Engineering Castings in various grades for core industrial sectors like Steel, Mining, Railways, Construction, Power, Automotive, Railroad Equipment, Paper, Rubber, Cement, Sugar and other specialized areas in As Cast and Machined Condition. The Casting process involves Engineering, Pattern Making, Moulding, Heat Treatment, Fettling and Machining. We are manufacturing castings in special grades with per unit weight ranging from 500 kgs to 15M.T.
Carbon and Alloy Steel Bars
Behari Lal Ispat services the Automobile & Engineering sector by supplying carbon and alloy steel bars in various sections and sizes. Some of the grades that the company manufactures are EN19, SAE8620, EN24, EN353, EN36, F22, D3, H13, DB6, and many more as per the customer's requirement.
BLIPL has a robust infrastructure in place to offer customized solutions fit every industry needs. Its STEEL MELTING SHOP (SMS) consists of a fully digital medium frequency electric furnace with twin shell, digital immersion pyrometer, vacuum degassing unit (V.D.), insulating vermiculite pit among others.
In the first stage, prior to manufacturing, drawings are prepared in CAD software and virtual simulations are run to smoothen out the process which helps to produce the best quality products in the shortest time possible, ensuring quicker deliveries.
When it comes to its machine shop, it is fully equipped with a broad range of latest machines and tools necessary to provide the highest standards of dimensional precision and surface finish for modern mills rolls and engineering castings. Further, multiple stage heat treatment is carried out to achieve optimum physical properties for various applications. To ensure effectiveness, latest technologies are being leveraged such as Fully Automatic PLC Controlled Cycles, Multi-point Temperature Control, Full Control over each individual zone among others.
Also, Behari Lal Ispat patterns are manufactured with modern machines and equipment as well as through our trusted vendors. It has a dedicated storage area for the patterns, and also a separate space for Production patterns on the shop floor itself.
Further, Moulding Shop is integrated with the No-Bake Alphaset Binder System with Continuous Sand Mixer (20 M.T./hr.), Vibratory Flat Surface Compaction Table, Fully Automatic Sand Reclamation Plant (20 M.T./hr.), Silicate-CO2 Binder System with Continuous Sand Mixer (20 M.T./hr.), Core Making Station with Continuous Sand Mixer (5 M.T./ hr) for Chromite Sand and No-Bake Alphaset Binder System, Chiller Dies, Chills and Tackles, Moulding Boxes in various sizes, continuous Supply of CO2 gas through Capsule via Pipeline, and RCC Mold Casting Pits with Platform. Finally, Behari Lal Ispat fettling process involves the removal of the cores, gates, sprues, runners, risers and chipping of any unnecessary projections on the surface of the castings. Its fettling shop is integrated with an automatic shake out machine, automatic shot blasting machine (Hanging Type) 10 m.t. capacity, and swing/angular/pneumatic grinders.
“Our quality-first policy propels us toward our ultimate goal of customer delight. We have quickly established ourselves as a reliable manufacturer and provider for a variety of product categories. All of our processes are in”, concludes Dinesh.
Behari Lal Ispat would be constantly upgrading its capabilities and upgrading infrastructure to stay abreast of the changing market dynamics so as to meet the customer’s requirements going forward. The company has been integrating the latest technologies and machinery to drive the needed innovation in the industry with strict focus on ethical practices and transparency.
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