The global FIBC bag market, valued at $6926.63 million in 2022, is poised to reach $11898.82 million by 2028. India's role in this growth is significant, and it is anticipated to become the next global manufacturing hub. Customers in this industry face challenges such as unique design requirements, supply chain disruptions due to global risks like the Red Sea issue and previous impacts of COVID-19, the critical need for on-time delivery in packaging, and cost considerations.
Kanpur Plastipack (KPL) is a leading manufacturer in India, specializing in premium quality Flexible Intermediate Bulk Containers (FIBCs) & other plastic packaging products. Situated in Kanpur, KPL caters to diverse industrial packaging needs and addresses industrial issues by offering tailored design solutions, managing a robust supply chain to mitigate risks, ensuring timely deliveries, and maintaining competitive pricing.
KPL embarked on its operations with a vision to bolster India's role as a manufacturing hub, strategically aligning with the government's focus on infrastructure and automation. The company exports 10 million FIBC bags annually to 45 countries & have been supplying to many Fortune 500 companies who have been its customers for over 20 years now, with a resilient supply chain mitigating challenges like the recent Red Sea crisis, showcasing adaptability and client-centricity. Leveraging cutting-edge technology and a vertically integrated manufacturing setup, the company optimizes costs and maintains stringent quality control.
Additionally, the company has heavily invested in technology over the last decade, resulting in 100 percent vertically integrated, technologically advanced manufacturing facilities such as its recently added Cast Polypropylene (CPP) film plant to the product portfolio.
KPL offers a diverse range of products and services catering to industrial packaging needs. Primarily, the company specializes in manufacturing bulk bags, known as Flexible Intermediate Bulk Containers (FIBCs), which are customizable to suit various applications. Additionally, the company provides other industrial packaging solutions such as Cast Polypropylene (CPP) Films, PP multifilament yarn, UV Masterbatch, PP Woven fabric, and more. “Our products are tailored to meet specific customer demands and requirements. Known for innovation, reliability, and on-time delivery, KPL's extensive portfolio caters to varied needs, making it one of India's largest exporters in its segment”, says Shashank Agarwal, Dy. Managing Director, KPL.
KPL is a pioneering manufacturer of FIBC bags, offering customized solutions, sustainability, & cutting-edge innovations in packaging
Driving Efficiency with AI in Manufacturing
Kanpur Plastipack stands out in the market with vertically integrated facilities, boasting an extrusion capacity exceeding 3000 MT/month. Embracing sustainability, it achieves 100 percent recycling of production waste and fulfils nearly 70 percent of energy requirements through solar installations. The company excels in customization, deploying a dedicated design team that applies Lean and Theory of Constraints principles to create effective FIBC designs. Leveraging advanced technologies like ERP, IoT, and AI ensures precision in manufacturing, with each bag featuring a unique barcode for quality verification. Incorporating artificial intelligence in manufacturing ensures consistent product quality while guaranteed lead times of four weeks from the facility and an expedited option with KANFAST in two weeks. The company holds prestigious certifications such as BRCGS A+, FSSC 22000, Kosher & Halal, ISO 9001, and 45000, further validating its commitment to excellence.
KPL's future roadmap focuses on optimizing processes through AI, ML, and modern methodologies like lean and TOC, aligning with industry demands for FIBCs. Embracing a green energy initiative, the company signed a significant Power Purchase Agreement to source Solar Energy for the newly launched CPP Films plant’s energy needs, reinforcing its commitment to eco-friendly manufacturing. The company's vision extends beyond business, incorporating biodegradable solutions and ongoing projects to contribute to substantial employment opportunities for the youth, emphasizing its holistic approach to growth and responsibility.
