Industrial Heating Equipment: Optimizing Productivity and Reducing Energy Costs

Janifha Evangeline

The heat-treating market in India is anticipated to reach USD 8.37 billion by 2027. Factors bolstering the growth of this market is the arrival of numerous automotive manufacturers. Major players in this sector in the country are working on the implementation of green technologies with an aim to decrease carbon footprint.

Industrial heating equipment comprises a circuit, which combines the technologies that are needed to offer heat effectively to a determined industrial production process. Not just that, this system should also ensure the quality of the final product while optimizing productivity and reducing energy costs.

The global industrial heating equipment market is anticipated to reach USD 33.88 billion by 2027. Industrial heating equipment is implemented by a wide range of industries that include plastic, chemical, food and beverages, and the oil & gas industry. The distinct kind of products such as boilers, electric furnaces, heat pumps, etc. are being used in the industries and these products can be employed as industrial heating equipment.

An industrial heating system’s efficiency is fundamentally determined by the equipment’s capacity to meet and comply with the quality requirements in the production process of any product that is being manufactured and such systems comprise all the elements as well as technologies that are required to heat or melt a particular product.

Energy efficiency

The key aspect of industrial heating equipment is its energy efficiency. This is because the particular system should possess the capability of producing a product with the anticipated quality standards however with less amount of energy consumption. A piece of efficient industrial heating equipment permits beginning a manufacturing task with less amount of energy requirements, for every unit of heated product at a particular temperature.

Four main energy sources:

Industrial heating equipment is mainly designed revolves around 4 main energy sources as technologies based on heating fuels, electricity, water-steam-based technologies, and hybrid process.

Heating systems more suitable for the industry:

Hot air generator - heats the different spaces at extreme speeds

The industrial heating equipment that suits perfectly the industry includes systems that function or operate totally autonomously.

Furthermore, they are mainly intended for heating any workplace or type of space and the greatest merit is that by not requiring any kind of evaporating element, while both the acquisition as well as installation costs are cut down to a great extent.

The heating systems that are needed by industries are a kind of generators that leverage a more variety of fuels that include diesel, natural/propane gas. And, the heating system’s operation is mainly based on heating the air drawn in by the fans, and distributed evenly or spread across the space, leading to highly pleasant temperatures and extreme speeds, that is greater than other traditional heating systems.

One of the major advantages of these types of generators is the extreme speed at which the generator heats the different spaces. But at the same time, the humidity level of the environment can be reduced. Furthermore, the repair and maintenance costs are relatively low, while this system can be implemented for ventilation during the summer seasons.

Radiant duct – ideal for large spaces/industrial buildings

This kind of heating is a direct combustion system. The radiant duct is designed and built with the aim to reach high temperatures. Therefore, making it perfect for huge industrial buildings and large spaces.

Radiant Tube - Direct Combustion System

The radiant tube is a kind of direct combustion system. This is employed with an aim to touch high temperatures in large spaces. Since the Radiant tube is not similar to the radiant duct, the heat here is not mainly focused in a single space, therefore, its distribution is homogeneous, compared to the Radiant tube.

The radiant tube is built using 4 fundamental elements that include internal combustion, gas outlet, radiant tube, and reflector. It is highly essential to point out that the radiant tube can reach its maximum level- a temperature of 350 degrees.

Ceramic screens – locates heat in a single focus

The electric heating equipment which finds heat in one focus is ceramic screens. These are designed and built in such a way that they heat smaller spaces that include industrial buildings that are compartmentalized.

A major aspect in supportive of ceramic screens heating system is that by emitting heat via infrared radiation. This is highly efficient when it comes to the energy consumed. Furthermore, these permit the rooms to be heated evenly.

Conclusion

It is highly critical to install the right/perfect industrial heating system for every enterprise as it is going to result in huge savings on the energy bill every month. Besides, every company will be able to achieve an optimal temperature in the work area and this will significantly revamp both the employees’ working conditions as well as their quality of life.