JUNE 202419In a conversation with Industry Outlook magazine, Rohit Ojha shared his insights on consequences impacting operational efficiency, strategies to minimize disruptions and associated expenses, implementation measures to prioritize safety in material selection, how proactive material choices align with sustainability goals and more.INDUSTRY INSIGHTSHOW IMPROPER MATERIAL SELECTION IMPACTS THE CHEMICAL INDUSTRYBy Rohit Ojha, Lead Scientist, AlleimaWhat are the potential long-term consequences that the chemical industry may face due to improper material selection, and how do these consequences impact operational efficiency, safety, and overall sustainability?In the chemical industry, choosing the wrong materials can have consequences on operational efficiency, safety, and overall sustainability. These include premature equipment failures, or wear and tear leading to unplanned downtime, disrupted production schedules, and increased maintenance costs. Moreover, using incompatible materials for storage, tubes, or piping can trigger leaks, fires etc. It can also cause environmental pollution by releasing hazardous chemicals or generating waste that is difficult or expensive to treat. Furthermore, it can hinder sustainability efforts due to the potential increase in energy consumption, waste generation, and the utilization of non-renewable resources.That is why it is important to choose the right material for your chemical operations. Take ourSanicro 35, for instance. The grade combines the best features of a super austenitic stainless steel and a nickel alloy. It has excellent corrosion resistance, for service in highly corrosive environments, contributing to an extended lifecycle of the material used.How can chemical industry professionals enhance risk assessment and mitigation strategies during the material selection process to prevent incidents related to corrosion, chemical reactions, or material degradation over time?This would involve thoroughly evaluating material properties, including corrosion resistance, chemical compatibility, and long-term performance under expected operating conditions. Potential failure modes should also be identified and evaluated by considering stress, temperature, and chemical exposure. Optimal product selection is ensured by choosing a reliable and experienced partner who is committed to research and development for superior materials.Additionally, inspection and maintenance programs should be established to monitor material integrity and address any signs of degradation or wear.What are the environmental and regulatory implications associated with improper material selection in the chemical industry, and how can proactive material choices align with sustainability goals and compliance with industry regulations?The improper selection of materials can result in environmental consequences caused by the release of hazardous chemicals, air and water pollution, soil contamination, and harm to delicate ecosystems. Failure to adhere to environmental regulations can result in hefty fines, penalties, and legal action. These can also tarnish a company's reputation, leading to loss of business and distrust by customers, investors and industry.To mitigate these risks, companies should choose materials that help minimize resource consumption, energy Rohit OjhaLead Scientist
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